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i-APC Consulting | Insight
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VISION

To deliver digital solution and innovative practices that makes process industries better, smarter, safer, environmental friendlier, and more profitable leading to pragmatic, intelligent, effective, and beneficial digital transformation with sustainable performance to meet client’s business strategies

OVERALL BUSINESS

i-APC is one of the most experienced Non-Linear Advanced Process Control (APC) on Polymers, Specialty Chemicals, Petrochemicals, Oil & Gas, Utilities & Power Instustries. With more than 200 combined man-years experience successfully provided innovative digitalization solutions to meet our client’s long-term strategies in their road maps. The mission is to deliver our insight expertise that enhances precisely, effectively, and profitably the client’s process to their maximum capacity. Sustainable performance delivery is one of the most concern driving stakeholder business success and the results have spoken for themselve

The number of new projects including long-term partners and clients located worldwide continue to increase with our strong delivery commitment towards i-APC’s best practice and pragmatic approach.

Most polymer APC users suffer in monitoring and maintaining the system at peak performance after implementation resulting in major benefit loss. That is why i-APC offers the best-in-class maintenance/revamping service for APC system at a very minimal cost.

SUCCESS STORY


Partial List of Success Benefit in Nonlinear APC from i-APC Consulting team
  • More than 2% Production Rate Increase in LyondellBasell Tubular EVA Process
  • More than 2% Production Rate Increase at the largest Univation PE Gas-Phase Process (500 KTA)
  • Saving of 4M USD Per Year in Product Yield Improvement and Production Increase in EniChem LDPE Tubular Process
  • 1.8 to 6.8% Production Rate Increase (by polymer grade) and 30% to 50% Transition Loss Reduction in SABIC/DSM Tubular LDPE Process
  • 4.5% Production Rate Increase in Novolen PP Stirred Bed Gas-Phase Reactor
  • 50% Reactor Variation Reduction + 2% Production Rate Increase in Mitsui Hypol II PP Loop Reactor with GPR
  • 1.5% Production rate improvement via reactor variability reduction and stability improvement in Spherizone PP MZCR Reactor
  • 30% Reduction in Transition Time from PA to SE in Mitsui CX HDPE Process
  • 70% Reduction in Reactor Variation in Transition for Spheripol PP Loop Reactor
  • More than 1.5% Production increase via better quality control and reactor optimization in Lupotech LDPE from old small to new generation large capacity units
  • More than 1.5% Production increase of 250 KTA of Unipol PE Gas phase with multiple comonomer and catalyst
  • 1.5-2.5% improvement in %O2 recovery with 25-50% standard deviation improvement in all product purity (Liquid and Gas) in multi-production mode ASU unit
  • More than 90% accuracy of quality soft sensor and reactor available time prediction deployment in VCM unit